Warhammer 40K Plausible 40K equipment: "Imperial" Bolter

Bolter Design

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JagerIV

Well-known member
40k is a common topic of discussion in what ifs and vs. A lot of arguments however come down to questions of what equipment can actually do.

Thus, this thread, with a goal of discussing "reasonable" stats for 40K equipment, to hopefully in the end act as forum headcannon for future discussion, if this is at all successful. Otherwise, hopefully it will at least be interesting as a topic of discussion.

To begin with, the "Imperial" Bolter, as in the Bolter used by normal humans.

I was initially thinking of shrinking it down to 50 cal, to allow more rounds, and to be more directly comparable to the .50 action express, the Desert Eagle caliber, as well as the 50 cal round. And, in a comfortable 6 inch long magazine, .5 caliber allows 10 rounds reasonably comfortably in a single stack, 18 or so in a double stack magazine.

However, taking the design seriously as a rocket propelled round, going up to the canonical 0.75 caliber round made sense, for one primary reason: explosive filler: 0.5 caliber, or 12.7 mm, with a short bluntish shape has maybe 4 cm^3 of volume. A solid steel bullet at 8 g/cm^3 would weigh 32 grams, in line with high end desert eagle rounds.

However, a proper Bolter round has high volume of explosive filler, something the rocket propelled nature makes more viable (not requiring as thick walls). 1 cm^3 steel, 2 cm^3 explosives (1.7 g/cm^3), and 1 cm for detonator mechanism, say 2 grams. This would only be a 13.4 gram projectile, only a little heavier than a 7.62 round. A larger diameter penetration would likely be lower. This does not fit what a bolter should be.

0.75 inch/20 mm round however in a 40 mm long projectile gives a volume of roughly 12 cm^3, maybe round down to 10 cm^3 for aerodynamics. This round if you give 3 cm^3 to trigger mechanism, putting less miniaturization pressure, 3 cm^3 to steel, and 4 cm^3 to explosives, you have a roughly 30 gram projectile with 6 grams of explosive filler. This seems much more in line with what a bolter should be.

Solid rocket fuel has an exhaust velocity of roughly 2,500 m/s, with roughly equal density to high explosives. 20 mm of rocket behind the 0.75 cal round could hold roughly 10 grams of fuel. Basic rocket equation this is a muzzle velocity of 719 m/s. Realistically, a rocket round needs a casing, so it might be 10 extra grams of casing brings total mass up to 50 grams and muzzle velocity down to 557 m/s, practical maybe 450 m/s post air resistance.

Thus, your bolt pistol round is 0.75 inch wide and 3 inch long, with 30 grams of steel shell, 6 grams of explosives, 10 grams of fuel, and 4 grams for the trigger or other mechanisms, for 50 grams total. 450 m/s muzzle velocity is 4 KJ, and explosive power roughly 20-30 KJ of explosive power. This theoretically gives it roughly 8 mm of armor penetration. This design is much more an explosive weapon than a kinetic weapon though.

This gives a round in a manageable length for human handling, and in a 6 inch magazine, you can still fit roughly 6, leaving space for a conventional spring system, containing only about 300 grams of ammo, or half a pound. Double stacked magazine you can get to roughly 10-11 rounds, with roughly 500 grams/1lb of ammo. For a true brick of a 4 stack, 20-24 rounds, though your dealing with a full kilo of ammo per magazine.

This gives a pistol with reasonable ammo, pistol acceptable muzzle velocities, and significant firepower in still man handleable loads.

A rifle Bolter round may add roughly 2 inch to overall length to add roughly 20 more grams of rocket fuel. 50 gram of projectile, 30 grams of fuel boosts velocity to 1,175 m/s, maybe 940 m/s effective. Kinetic energy 22 KJ, same explosive power of 20-30KJ. Theoretical armor penetration is 20 mm. Overall length 5 inches, 80 gram round. A larger 10 inch magazine might allow for 10 rounds single, to 40 round quadruple, at ammo weights of 800 grams - 3.2 kg (1.75 lb-7 lbs). This is a very big magazine, and you can't really go prone with it.

So, what do people think?
 

The Whispering Monk

Well-known member
Osaul
I think your mass measurements are pretty accurate.

Where we're off is the nature of materials used.
I've often seen special materials listed for the metal used in the penetrator as well as explosive compound. Then we get into all the special rounds that are available. <I'll sideline those special rounds for now.>
-I believe the common compound for the penetrator is Diamantine b/c it's better than both steel and tungsten penetrators. So...we need to up the penetration value as a result.
-The round is also reinforced with a depleted deuterium core to increase mass and enhance penetration. We'll need to up penetration again. In addition, this core is meant to fragment after detonation to create greater tissue damage as well as injure lightly armored targets nearby.

Because of just these features, we'll have to increase the overall weight of each round, though I expect that the propellant used will keep the rounds velocity in the same envelope if not grant greater velocity. (Merely a similar increase in performance based on tech/material advances.)

I'm betting we at least double the penetration factor to around 40-50mm as Bolters are often used to reduce light armor. Doesn't often generate outright kills, but can penetrate to explode in the crews' faces.
 

JagerIV

Well-known member
I think your mass measurements are pretty accurate.

Where we're off is the nature of materials used.
I've often seen special materials listed for the metal used in the penetrator as well as explosive compound. Then we get into all the special rounds that are available. <I'll sideline those special rounds for now.>
-I believe the common compound for the penetrator is Diamantine b/c it's better than both steel and tungsten penetrators. So...we need to up the penetration value as a result.
-The round is also reinforced with a depleted deuterium core to increase mass and enhance penetration. We'll need to up penetration again. In addition, this core is meant to fragment after detonation to create greater tissue damage as well as injure lightly armored targets nearby.

Because of just these features, we'll have to increase the overall weight of each round, though I expect that the propellant used will keep the rounds velocity in the same envelope if not grant greater velocity. (Merely a similar increase in performance based on tech/material advances.)

I'm betting we at least double the penetration factor to around 40-50mm as Bolters are often used to reduce light armor. Doesn't often generate outright kills, but can penetrate to explode in the crews' faces.

Yeah, one reason I focused on the "imperial" rounds, rather than Space Marine rounds, is because I've got a better sense of what a reasonable scale is, and it minimizes special materials: Imperial guard rounds seem likely to have to be manufactured almost anywhere. Thus, a round that can be built on earth, maybe with a higher cost, is reasonable. Plus makes reasonability easier of course.

Against steel, which the calculator I'm using assumes, stronger penetrators don't necessarily improve penetration all that much: penetration really comes a lot to cross sectional area. If your bullet is strong enough not to overly squish or shatter, stronger materials don't necessarily increase penetration: your bullet may be more intact, but that just means you have an intact shell sticking half way out of the armor.

Tungsten is good because it is both strong and dense: 40 gram tungsten penetrator is two cubic cm^2. At this bullets scale that would be a 40 mm by 8 mm needle. Going rifle speed of 940 m/s that would have 28 mm of penetration. Which is a nice improvement given its a near 50% improvement with a 10 gram lighter projectile. Assuming it sheds the rocket walls at some point.

However, such a thin little needle also does not allow for any explosive filter, which is sort of the mark of the bolter.
 

The Whispering Monk

Well-known member
Osaul
From the design, the diamantine tip is the penetrator, and it's reinforced with a depleted deuterium core that's filled with whatever the explosive charge is made up of. I don't think that the non-SM rounds are any different than this standard composition.
 

JagerIV

Well-known member
From the design, the diamantine tip is the penetrator, and it's reinforced with a depleted deuterium core that's filled with whatever the explosive charge is made up of. I don't think that the non-SM rounds are any different than this standard composition.

Well, that's the thing though: that design doesn't really work. if the Diamantine is already stronger enough than steel not to shatter or squash, it degree of superiorty over the steel does not matter to penetration, only cross sectional energy density. And, well, filling your projectile with explosives only lowers kinetic penetration: explosives in general are not particularly dense: this is why even historical anti tank rounds have fairly small bursting charges, and modern ones have none.
 

JagerIV

Well-known member
Though, maybe you could have a HESH like effect? Initial penetration, then detonation within the armor with the explosives if something plastic like C4 squishing into the hole or spreading out across the surface?

That might also be ideal against hard infantry targets: its strong enough to penetrate a bit, then spread out enlarging the impact zone and then exploding. Also allegedly has good anti-fortification effects.

Nasty effect for a pistol caliber, and it would allow leveraging the explosive payload to increase effective armor penetration, when the low density explosives would other wise lower it.
 

ThatZenoGuy

Zealous Evolutionary Nano Organism
Comrade
A 'realistic' bolter isn't especially hard to imagine because Gyrojet was a thing.

13.5 gram projectile going 1200ft/s for a whopping unimpressive 1000 joules of energy. But seeing as the thing barely has any recoil we can up this number radically and maintain practicality.

For OP, you have to judge whether explosive payload is useful or not. Humans are squishy so you don't need explodey inside of us to kill us. A .50 projectile will do the job just fine by itself.

But okay, maybe we're going for anti-materiel usage? That would make APHE designs useful.

But we still need more penetration/velocity to make that useful, at minimum 20-25mm of penetration, similar to .50bmg but with less recoil.
 

JagerIV

Well-known member
A 'realistic' bolter isn't especially hard to imagine because Gyrojet was a thing.

13.5 gram projectile going 1200ft/s for a whopping unimpressive 1000 joules of energy. But seeing as the thing barely has any recoil we can up this number radically and maintain practicality.

For OP, you have to judge whether explosive payload is useful or not. Humans are squishy so you don't need explodey inside of us to kill us. A .50 projectile will do the job just fine by itself.

But okay, maybe we're going for anti-materiel usage? That would make APHE designs useful.

But we still need more penetration/velocity to make that useful, at minimum 20-25mm of penetration, similar to .50bmg but with less recoil.

Well, we do theoretically get to about 20 mm of penetration with the "rifle" bolter round: those rounds are a bit big for normal humans to carry around, but as a storm bolter or other heavy weapon emplacement isn't too bad at all. A good explosive payload also adds some amount to effective penetration through HESH effects, which could also be a plus.

One interesting issue though is, well, user safety: the pistol bolter rounds would be used at relatively close range: if the bullets spew too much shrapnel, they could be a danger to the soldier firing them. This suggests a relatively high HE ratio, so there's a bit less shrapnel risk to the infantry. If your firing at infantry in cover anyways of course, the Bolter rounds exploding is going to generate a fair bit of shrapnel anyways.

You also probably don't want huge overpenetration either: if it passes through the target without giving enough resistance to trigger the detonator, your damage on target is at best equal to a 50 cal. On the other hand, if the targets heavy infantry, you might ideally want it to penetrate at least a little bit before detonation, and against other infantry in cover if the round can pass through cover then detonate right on the other side, that would also be useful.

Fine line in balancing, but I'm not sure bolters really do need to overly optimize for penetration: more steel in the shell to increase penetration also increases friendly shrapnel risk, and as long as you have, say, a 1/100th of a second delay on the explosives, it either detonates on the surface of a target too hard to penetrate, which does potentially a good deal of damage, or it does penetrate and explodes in the face of whatever was behind the cover.
 

JagerIV

Well-known member
Looking to figure out the effectiveness of the explosives, this little seems like its fairly minimal.


A full kg of explosives has a danger range of 6-10 meters on pure blast. 5 grams for linear guess would be something like 5 cm. Thus, the blast doesn't necessarily seem it would dramatically be better than a solid shell, especially with some breakdown. Unless you had an expensive proximity fuse. Which seems somewhat counter to general design of bolters (at least for guard: Space marines have a bit more flexibility for individually expensive rounds).

It would rip up the interior a bit more if it detonated inside: this may be useful against non-human targets, but a bit overkill for humans.

The only real life 20 mm grenade round, which is what 0.75 is, seems to be the Neopup PAW-20, which unfortunately does not seem to mention anything on the explosive effects.
 

ThatZenoGuy

Zealous Evolutionary Nano Organism
Comrade
Looking to figure out the effectiveness of the explosives, this little seems like its fairly minimal.


A full kg of explosives has a danger range of 6-10 meters on pure blast. 5 grams for linear guess would be something like 5 cm. Thus, the blast doesn't necessarily seem it would dramatically be better than a solid shell, especially with some breakdown. Unless you had an expensive proximity fuse. Which seems somewhat counter to general design of bolters (at least for guard: Space marines have a bit more flexibility for individually expensive rounds).

It would rip up the interior a bit more if it detonated inside: this may be useful against non-human targets, but a bit overkill for humans.

The only real life 20 mm grenade round, which is what 0.75 is, seems to be the Neopup PAW-20, which unfortunately does not seem to mention anything on the explosive effects.
Bolters don't have explosives to damage targets in a radius, they have explosives to mulch the innards of vehicles and organic targets.
Punching holes in a Tyranid or Ork might just make it angry, blowing its heart up on the otherhand will put it down for good.
In this regard a payload measured in single-digit grams is more than sufficient for this weapon.
 

JagerIV

Well-known member
Bolters don't have explosives to damage targets in a radius, they have explosives to mulch the innards of vehicles and organic targets.
Punching holes in a Tyranid or Ork might just make it angry, blowing its heart up on the otherhand will put it down for good.
In this regard a payload measured in single-digit grams is more than sufficient for this weapon.

True, its definitely there to increase on target damage. Its good I think to confirm just how little range it does have however. Like, if you have "glancing" shot, say an arm, does it still put a bunch of shrapnel/overpressure to do damage to the chest as well (assuming an arm is enough resistance to even trigger the fuse).

Probably a bit more relevant on the heavy bolter, where you more want some area effectiveness. Or at least more counter cover power. Otherwise you don't really have a firepower advantage over a 50 cal.
 

JagerIV

Well-known member
Building up a more structured, formal way to look at this question (building an excel spreadsheet), some better estimates of shell volume, propellant volume, and automatic calculations of muzzle velocity and armor penetration allowed more easy "prototyping" of designs. Bellow, I compared bolter designs from 50 cal to 1 cal, with a "2 caliber" autocannon round for comparison on the high end.

All bellow assume steel and TNT construction. Tunsten penetrators would be different numbers, though not as much as one might expect.

Name50 cal bolter75 cal bolter1 cal Bolter1 cal bolter high velocity2 cal Autocannon
Projectile Diameter (cm)1.271.92.542.545.08
Projectile Length (cm)3.6257515.24
Projectile mass20g (2 g EX)60 g (7g EX)150 g (18 g EX)120 g (11 g EX)1,400 g (100 g EX)
Overall Diameter1.271.92.542.545.08
Overall Length8 (3 inch)10 (4 inch)12.7 (5 inch)15.24 (6 inch)35.56 (14 inch)
Total Mass 35g100 g240 g270 g2,600 g
Muzzle velocity (m/s)8258007011,200900
Ideal penetration (mm)14 mm20 mm22 mm34 mm65 mm

Intersting things I found:

1) Within the size scale, there was fairly consistent penetration: 50 cal for example stayed within the 15-20 mm range over a surprisingly wide range of effects: making the projectile smaller than the case makes the cross section smaller, and the weight lower so speed is greater, but that lighter round roughly canceled out the speed and cross section gains. Switching to tungsten likewise made it overall heavier and slower, canceling out the density advantage. Tungsten and other modifications for example only boosted the 50 cal from 14 mm to 18 mm. 4 mm gain for likely 10-100x increase in per shell costs.

2) 50 cal is more competitive than I initially believed: you only have roughly 5 mm less penetration, 2g vs 7g might not be all that materially different on internal damage, while 50 cal/4 inch rounds are much lighter (1/3rth the weight) and allow for more ammunition, with 20 round clips not being unreasonable vs 10-14 for 0.75 in a 6 inch magazine.

it comes down then to if 7 grams is dramatically more deadly than 2 grams of explosives, and if that 6 mm of extra armor penetration matters. In a modern humans vs, I'm not sure they do, super humans it might.

3) The jump from regular bolter to heavy bolter also didn't seem all that impressive, though I realize some tweaks to design may be called for: more armor pen and velocity could have been sacrificed for a higher explosive/blast radius: I don't have a good sense of where relevant thresholds are for explosives. Because theres more mass however, the range of modification and optimization are higher: still, finding a design outside of the 20-30 mm is a bit challenging, so unless that extra 5 mm of armor penetration is absolutely necesary, it generally doesn't seem worth it.

4) real cannon rounds, which 5 cm is on they very low end, are much bigger than bolter rounds. 1 cal still have the feel of being in the large bullet range, 2 cal/5 cm really feels much more like a cannon.
 

Battlegrinder

Someday we will win, no matter what it takes.
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Obozny
I was initially thinking of shrinking it down to 50 cal, to allow more rounds, and to be more directly comparable to the .50 action express, the Desert Eagle caliber, as well as the 50 cal round. And, in a comfortable 6 inch long magazine, .5 caliber allows 10 rounds reasonably comfortably in a single stack, 18 or so in a double stack magazine.

So, fun fact. I actually own a human scale prop bolter (of a sort):

20230308_211033.jpg

It's built out of a nerf gun, and the barrel and darts are about a half inch wide, ten of them fit in a single stack mag, so for a human scale bolter, that about what I would suggest.

Regarding your concerns on if that's big enough for a proper kaboom, I would not that canonically, not all bolters are .75 cal, the great crusade era designs were .60, and there are 50 caliber bolts as well. So it's clearly possible. My immediate thought is that comparing it to bullets is probably a bit off base, as bolter rounds like have far less propellant than solid slugs (as they only need enough of a charge to get them an initial kick out the barrel, the rocket motor takes over shortly afterwords) and so the bolt itself may be much longer than a bullet of the same diameter, giving you more room for explosive.
 

JagerIV

Well-known member
So, fun fact. I actually own a human scale prop bolter (of a sort):

View attachment 1615

It's built out of a nerf gun, and the barrel and darts are about a half inch wide, ten of them fit in a single stack mag, so for a human scale bolter, that about what I would suggest.

Regarding your concerns on if that's big enough for a proper kaboom, I would not that canonically, not all bolters are .75 cal, the great crusade era designs were .60, and there are 50 caliber bolts as well. So it's clearly possible. My immediate thought is that comparing it to bullets is probably a bit off base, as bolter rounds like have far less propellant than solid slugs (as they only need enough of a charge to get them an initial kick out the barrel, the rocket motor takes over shortly afterwords) and so the bolt itself may be much longer than a bullet of the same diameter, giving you more room for explosive.

Hm, could you take a picture with a hand or such to scale, maybe do some exact measurements?

Well, the interesting thing about the 50 cal design is that the "projectile" portion is roughly the same weight as a 50 cal Desert Eagle, but a bit longer since the explosive is low volume. The rocket part makes it roughly twice as long as a .50 action extress, but is also is nearly twice as fast, so it has roughly 4x as much kinetic energy. I guess the big question is how much speed you need for

1) Range, and

2) Kinetic Armor penetration

With less need for speed, that gives you bigger payloads and/or shorter, lighter rounds.

Bolt pistols I guess don't really need all that much speed, since as a pistol you assumedly are engaging at close range, and not necessarily that strong anti armor effects.

Heavy bolters need both bigger booms and highish velocities, but the large size I think means you don't need to make such trade offs.

"Space marine" scale bolters are harder to judge: light tanks seem to get to 10-20 mm of armor generally, some pushing 50 mm effective armor in some spots (this is for light tanks old enough to have easily available armor thicknesses). In which case the above described 75 cal bolter might be sufficient, especially with some payload effects. And maybe a bit more science fictiony propellent to squeeze a little more speed out of a simularly sized round.
 

Battlegrinder

Someday we will win, no matter what it takes.
Moderator
Staff Member
Founder
Obozny
Hm, could you take a picture with a hand or such to scale, maybe do some exact measurements?

20230310_203851.jpg

Well, the interesting thing about the 50 cal design is that the "projectile" portion is roughly the same weight as a 50 cal Desert Eagle, but a bit longer since the explosive is low volume. The rocket part makes it roughly twice as long as a .50 action extress, but is also is nearly twice as fast, so it has roughly 4x as much kinetic energy. I guess the big question is how much speed you need for

I would also note the existence of 50 Beowulf.
 

ThatZenoGuy

Zealous Evolutionary Nano Organism
Comrade
zeih6c85r9v11.png

Found a hilarious picture which uses the official bolt-shell pictures to calc how big a bolter is. They aren't much bigger than a stockless MP5 which is...Hilarious.
Basically in a nutshell a 'canonical' bolter looks nothing like the depictions in any of the artworks. Not a surprise but I didn't realize it was this bad.
 

JagerIV

Well-known member
zeih6c85r9v11.png

Found a hilarious picture which uses the official bolt-shell pictures to calc how big a bolter is. They aren't much bigger than a stockless MP5 which is...Hilarious.
Basically in a nutshell a 'canonical' bolter looks nothing like the depictions in any of the artworks. Not a surprise but I didn't realize it was this bad.

Hm, that actually seems roughly in line with how bolters in human hands gets depicted in "realistic" art sytle:

iu


iu


Some are a little bit less conservative, but not ridiculously so.

iu


It would make more sense though if that upper barrel was the one the bolter comes out of, the bottom giant one being some sort of grenade launcher or other science fictional thing. Depending upon the size of the female hand there, such an incredibly deep magazine well suggests something like an 8 inch magazine, which at 50 cal suggests something like 30 rounds is possible for a double stack.

The large barrel is almost exactly 40 mm, for such rough rule of thumb measurement.

Edit: maybe some sort of sensor/flashlight mount? Like the police officer picture?
 
Last edited:

ThatZenoGuy

Zealous Evolutionary Nano Organism
Comrade
Bolters don't have grenade launchers unless they're combi-weapons, which are relatively rare, although a lot of bolter ejection ports do line up with the smaller barrel instead of the larger one.
 

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